How to Make Hypochlorous Acid at Home
A step-by-step guide to how to make hypochlorous acid at home with a countertop generator, salt, water and vinegar, then check ppm and pH.
hypochlorous.com is funded and produced by HOCL LLC, which sells the Eco One and other machines that make HOCl, including the products linked in this post. HOCL LLC does not sell bottled HOCl. Who funds this site
How to use an HOCl fogger with solution you make: tank fill, refill planning, and what the handheld cold fogging sprayer is — and is not — for.
Using an HOCl fogger with solution you make is an equipment task: you make and test a batch, then pour that batch into the sprayer’s tank and apply it to surfaces as the unit’s manual describes. This page covers the handheld electrostatic cold fogging sprayer, sold on its own and with the Eco One in the Eco One + sprayer bundle. It is a guide to tank fill, charging, and refill math. It is not a claim about what the spray does in the air or to a whole room.
HOCL LLC sells machines and this sprayer. It does not sell bottled HOCl. Make the solution first, using How to Make Hypochlorous Acid at Home.
The current store page lists the unit as a handheld, battery-operated electrostatic cold fogging sprayer with a 1.8 L (0.5-gallon) tank. This guide covers filling it only with HOCl you have made and tested. “Cold fogging,” as the store describes it, means the unit does not heat the solution in the tank.
What it is for, in this guide: distributing already-made, already-tested HOCl onto surfaces, as an alternative or a supplement to an 8 oz spray bottle when you have more area to cover than a trigger bottle comfortably handles.
What it is not:
Follow the included user manual for assembly, charging, fill level, and spray pattern. This page does not replace that manual. Spray only onto surfaces, never toward a person, a pet or a face, and keep people and pets out of the area while you spray.
Use the Eco One as the default machine: fill the 1.5 L pitcher only to the 1 L line, run the 200 ppm or 500 ppm recipe in the how-to, and check ppm and pH before you pour anything into the tank. The target pH is 5–6. The papers, and the 1:5 method if you have made a 500 ppm liter, are in HOCl PPM and pH Basics.
Do not pour an untested batch into the tank. Do not use or store a batch below pH 4; chlorine gas can be released. Do not put the Eco One’s potassium hydroxide cleaner in this sprayer. This guide covers HOCl only.
Never mix HOCl solution with ammonia, bleach, strong acids or other cleaners; mixing with ammonia can release chloramine gas, and mixing with strong acids can release toxic chlorine gas. Add only the vinegar or additive your manual specifies, in the amount it specifies. If someone breathes in fumes or swallows solution, call Poison Help at 1-800-222-1222 (poisonhelp.hrsa.gov).
If you regularly need more than a liter at a time, the Hypo 7.5 makes a 7.5 L (2-gallon) batch. Specs and when to step up in volume are on Choosing an HOCl Generator and compare.
From the current store how-to and specification list:
Empty and rinse the tank when the job is done, following the included manual, so dried solution does not sit in the nozzle. Recap any leftover HOCl in a closed, light-protected jug rather than leaving it in an open tank; storage conditions are in HOCl Storage and Shelf Life.
The store also lists an empty weight of 2 lb (0.9 kg) and a full weight of about 6 lb (2.7 kg), and a spray projection of up to 10 feet, with about 3 feet listed as the working distance. Use those as equipment figures, not as a coverage claim.
The useful numbers for planning are tank volume, batch volume, and how long the tank and battery last in continuous use.
Filling the tank from the Eco One. The tank holds 1.8 L. One Eco One run makes 1 L. A single liter fills the tank only part way. Two 1 L runs make 2 L, which fills the tank and leaves 0.2 L for a spray bottle or a top-up. If you only need a partial tank, one tested liter is enough; do not treat a full tank as a requirement.
Filling the tank from the Hypo 7.5. A 7.5 L batch is 7.5 ÷ 1.8 = 4 full tanks, with 0.3 L left over. That is a volume calculation only.
Emptying the tank. The store lists an atomization rate of 70 mL per minute. At that rate, 1,800 mL ÷ 70 mL/min is about 26 minutes to empty a full tank in continuous use, which is in the same range as the listed 30-minute battery time. In practice you will start and stop, so a tank may last a longer clock time than 26 minutes. Plan a second tested batch before you start a large job if you think you will empty the tank once.
These figures are refill planning, not a square-footage rating and not a result for a room. This page does not publish a coverage area.
Do not mix other cleaners in the tank. Do not add anything to the tank to “adjust” a finished batch.
The sprayer is sold together with the Eco One in the bundle, and on its own in the HOCL store. The bundle’s current listing includes the Eco One, the 1.8 L sprayer, the battery and charger, test papers, an 8 oz PET fine-mist bottle, a microfiber cloth, and a sample of the Eco One’s potassium carbonate additive. Salt is not included; the Eco One recipe still uses food-grade, non-iodized kosher salt you supply.
Start with the Eco One if you are making 1 L batches at home. Add this sprayer when a trigger bottle is not enough tank volume for the surfaces you want to cover, not because the sprayer changes the solution. For the first liter, use the Eco One and the how-to, then fill the tank only with a batch you have already checked.
Keep reading
A step-by-step guide to how to make hypochlorous acid at home with a countertop generator, salt, water and vinegar, then check ppm and pH.
How to use hypochlorous acid you make at home as a cleaner on counters, floors, bathrooms and other frequently used hard surfaces, including the Eco One's separate carbonate cleaner mode.
A specifications comparison of two HOCl generators, the Eco One and the Hypo 7.5, so you can match batch size and features to what you need.